Rammed Earth Construction Techniques

08.08.2019

It’s fair to say that rammed earth, as a construction technique, has stood the test of time. It has been used to create buildings around the world whose beauty and robustness are still visible today, like the Alhambra in Spain and the Great Wall of China, both built more than 1,000 years ago.

How Rammed Earth Homes Work. For this reason, rammed earth construction is done on-site. Before mixing, builders need to assemble a set of wooden forms. These are like the buckets of sand castle construction, except they're rectangular plywood forms rather than plastic buckets. Two end pieces are the width of the wall.

Traditional rammed earth is made of a mix of clay-rich soil, water and a natural stabiliser such as animal urine, animal blood, plant fibres or bitumen. It is then compacted inside temporary formworks that are removed after the mix has dried and hardened. The resulting structure can withstand compressive forces of up to 2.5 megapascals (around 10% of the average compressive strength of modern bricks).

Rammed Earth Construction Techniques

The walls can be reinforced using embedded timber beams or bamboo grids, and of course they need some architectural features to protect them from the rain and wind. Historical examples of buildings made of traditional rammed earth can be found in South America, China, India, the Middle East and North Africa.

In Europe, especially in France, Britain and Germany, traditional rammed earth is enjoying a resurgence, and several modern buildings have been constructed using the technique, such as the three-storey rammed earth home shown below, built in 2008 in Austria.

In the past 30 years a new version of rammed earth has appeared and gained popularity in certain parts of the world, such as Australia, California and Canada. Called cement-stabilised rammed earth (CSRE), it consists of a mix of low-clay soil, water and cement. Like traditional rammed earth, this mixture is compacted inside temporary formworks and left to dry.

But it is an order of magnitude stronger, withstanding compression forces up to 40 megapascals, giving it similar strength and durability to concrete. This means that walls do not need special protection from rain and wind because they are strong and durable, especially if reinforced with steel.

Sustainable building blocks

Both traditional rammed earth and CSRE have several characteristics that make them an attractive choice of building material. The main ingredient is soil, which is cheap (if not free). In remote areas, building with local soil means significantly reducing the costs of transporting construction materials to the site.

The building technique is very straightforward. In general, only one experienced builder is required on site to instruct labour force about how to construct the formwork and mix the materials. The rest of the work can be done by untrained or unskilled people from the local community, creating jobs and reducing the costs of transporting and accommodating workers from elsewhere.

Although rammed earth does not have very good insulating properties, the walls are very thick (typically 250-800 mm), meaning that rammed earth buildings can easily produce comfortable indoor conditions in hot and arid places. Rammed earth walls breathe, hence they can regulate the indoor relative humidity, making it suitable for people with respiratory problems.

And finally, the final texture of rammed earth walls is unique and beautiful, so they typically do not need any plaster or render.

Ramming home the message

There are currently several projects around the world that aim to promote rammed earth as a sustainable and cost-effective construction technique.

My colleagues and I are working with the WA Department of Housing to investigate the use of CSRE in remote Indigenous communities. Gaining the trust of the Indigenous population has been so far the most difficult aspect of the project.

Meanwhile, in the United States, Colorado University is starting a similar project to look at the possibility of building rammed earth homes on Native American reserves.

Rammed Earth Construction Techniques For Kids

Most impressively of all, China’s Xi’an University of Architecture and Technology has developed a project to help rural communities build new houses using both traditional and modern rammed earth. The scheme has successfully helped the local population to create entire new villages built with rammed earth.

But rammed earth is not only applied in affordable housing projects. Strangely enough, the other most common application is in expensive residential buildings designed by eccentric architects for wealthy and environmentally concerned clients. These houses usually end up in and and design magazines and are considered real pieces of art.

So, why isn’t everyone using it?

Rammed earth has been used for centuries, but today its use is limited to specialised projects like the ones described above. Why is it not extensively used around the world, for ordinary buildings like offices and houses?

One of the major reasons is likely to be a lack of knowledge. Although rammed earth itself is old, our research is quite a new field compared with other more traditional construction materials like concrete, steel, masonry and timber. Unfortunately, a lack of research means a lack of understanding of the material and its structural properties.

Another obstacle is regulation, or a lack of it. In Australia, as in most countries, there is no building code for rammed earth buildings. The prospect of working with an unregulated construction technique would discourage many engineers and architects.

The good news is that the interest in environmentally friendly and affordable houses has never been bigger. Researchers from different backgrounds (engineering, materials science, architecture, chemistry, and more) are beginning to investigate the different properties of rammed earth with the aim of promoting this construction technique.

While it might not be as grand as the Alhambra, the chances of finding yourself inside a rammed earth building in the years to come are growing.

Rammed earth construction is a structural building method of compressing a sandy mixture into a hard sandstone-like material. Rammed earth walls resemble adobe construction. Both use soil mixed with waterproofing additives. Adobe, however, requires dry weather so that the bricks can harden (cure) enough to build walls.

In rainy parts of the world, builders developed 'rammed earth' construction, which is more like building a sand castle with forms. A mixture of soil and cement is compacted into forms, and later, when the forms are removed, the solid earth walls remain. The compression of the earth material is more like building compressed earth blocks or CEBs, a process of squeezing out the air in a precise mixture of clay, sand, and lime.

Definition of Rammed Earth

'A material usually consisting of clay, sand, or other aggregate (such as sea shells) and water, which has been compressed and dried; used in building construction.'— Dictionary of Architecture and Construction, Cyril M. Harris, ed., McGraw- Hill, 1975, p. 395

Other Names for Rammed Earth

This building process is an ancient method that has been practiced throughout the world for centuries. Rammed earth and forms of earth construction similar to rammed earth are also known as pisé, jacal, barjareque, and hāng tǔ.

Modern Rammed Earth Method

Rammed earth buildings are environmentally-friendly and water, fire, and termite resistant. It is naturally sound- and mold-resistant. Some modern-day designers also say that the thick earthen walls create a sense of solidity and security.

Canadian builder Meror Krayenhoff has modified the ancient practices of rammed earth, creating what he calls Stabilized Insulated Rammed Earth or SIREwall®. 'We use a little bit of cement—5-10 percent cement—and we use some steel reinforcing to make it strong against earthquakes. We put the soil in on either side of the foam [insulation] and compact it.'

The price of a rammed earth wall is generally a bit more than poured concrete, but cost is dependent on location. Since a majority of the price tag is labor, the market price for installation fluctuates depending on where in the world you're building.

Rammed Earth Construction Techniques

Learn More

  • Steve Davis website, see photos of rammed earth buildings
  • The Rammed Earth House by David Easton, 2007
  • Earth Architecture by Ronald Rael, Princeton Architectural Press, 2010

Rammed Earth Home

Source

  • Rammed Earth with David Suzuki, The Nature of Things, YouTube accessed July 21, 2014
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